Major Completed Projects

Our vast experience, rendering consultancy services for large projects, is given in some detail in the ensuing paragraphs.

  • Methanol Plant
  • Caprolactam Plant
  • Ammonia Project
  • Ammonia Plant Revamp
  • Phenol/Acetone Complex
  • 900 TPD Ammonia Plant of FACT

Methanol Plant

Client

Gujarat Narmada Valley Fertilisers Co. Ltd.

Project

1,00,000 TPA Methanol

Location

Bharuch, Gujarat

Project Cost

Rs.800 Million

Technology Licensor

Toyo Engineering Corporation, Japan

    • 20 P&I Diagrams
    • 550 Civil, Structual, Electrical and Instrument drawings
    • 1200 Piping isometrics
    • 300 Purchase Orders
    • 5400 m3 of RCC
    • 450 MT of structural steel
    • 900 MT of equipment erection

Caprolactam Plant

Client

FACT Ltd.

Project

50,000 TPA Caprolactam & 2,25,000 TPA Ammonium Sulphate

Location

Udyogamandal, Kerala

Project Cost

Rs.3500 Million

Technology Licensor

Stamicarbon, Netherlands & Chiyoda, Japan

    • 126 P&I Diagrams
    • 2000 Civil, Structural, Electrical and Instrument drawings
    • 900 Material requisitions for purchase
    • 1100 Equipment procured
    • 40 Construction contracts
    • 1080 piles
    • 32,000 m3 of RCC
    • 3600 MT of structural steel work
    • 125 km of over ground piping
    • 14 km of underground piping
    • 3800 MT of equipment erection

Ammonia Project

Client

Krishak Bharati Co-operative Ltd.

Project

2 x 1350 TPD Ammonia Plants

Location

Hazira, Gujarat

Project Cost

Rs.4000 Million

Technology Licensor

M.W. Kellog, U.S.A.

Completed

1985

    • 31 nos. of P&I diagrams
    • 2400 Piping isometrics
    • 674 Civil, Structural, Electrical and Instrument drawings
    • 313 Purchase Orders
    • 10 over-dimensional consigments including Ammonia Convertor (weighing over 400 tonnes)
    • 27 Construction Contracts
    • 2120 piles
    • 35,000 m3 of RCC
    • 2450 MT of structural work
    • 3600 MT of structural steel work
    • 5000 MT of equipment erection
    • 3 km of underground piping
    • 79 km of over ground piping
    • 330 control valves

Ammonia Plant Revamp Project

Client

Madras Fertilisers Ltd.

Project

Enhance capacity from 750 TPD to 1050 TPD Extend economic life of plant by 15 years

Location

Manali, Chennai

Process Licensor

Haldor Topsoe, Denmark

Feed stock

Naphtha

Process route

Naphtha desulphurisation, Steam/Naphtha reforming, High & Low temp shift conversion, CO2 removal (MDEA Process) Methanation Syn Gas Compression, Ammonia Synthesis Refrigeration & Ammonia Storage

Completion

September, 1997

Engineering

    • 69 P&I diagrams
    • 221 Civil and Structural drawings

Piping

    • 107 Planning drawings
    • 97 Key plan
    • 1160 Isometrics
    • 165 Electrical drawing
    • 1075 Instrumental drawing

Procurement

    • Equipment details
      • 55 rotating
      • 84 static
    • 10 major turnkey packages
    • 4 Tanks
    • 230 Major Purchase Orders

Phenol / Acetone Complex

Client

Hindustan Organic Chemicals Ltd.

Project

40,000 TPA Phenol & 24,000 TPA Acetone

Location

Ambalamugal, Kerala

Project Cost

Rs.900 Million

Technology Licensor

U.O.P. Inc; U.S.A.

Completed

1987

    • 80 P&I Diagrams
    • 489 Civil, Structural, Electrical and Instrument drawings
    • 1050 Piping isometrics
    • 250 Purchase Orders
    • 1200 Mt Equipment erection
    • 680 MT of structural steel work
    • 90 km of piping

900 TPD Ammonia Plant of FACT

Client

FACT Ltd.

Capacity

Ammonia: 2,97,000 TPA - Addl. Syn. Gas: 29,700 TPA

Location

Uduogamandal, Kerala

Process Licensor

Haldor Topsoe, Denmark

FEDO's Scope

Detailed Engineering, Procurement and Construction

Feed Stock

Naphtha

Process Route

Naphtha desulphurisation, Steam/Naphtha reforming, High & Low temp shift conversion, CO2 removal (MDEA Process), Methanation, Syn. Gas Compression & Ammonia Synthesis Refrigeration & Ammonia Storage

Off-Sites

2 x 60 TPD steam generation plant 6 MW TG (Turbo Generator) based captive power plant, DM water plant, Nitrogen plant, Cooling towers (Process plant & auxilliary), Instrument air system 5000 MT Ammonia Storage System

Zero Date

May 1993

Commissioning

May 1998

Engineering

    • 56 P&I diagrams
    • 500 Civil & Structural drawings
    • 350 Electrical drawings
    • 500 Instrumentation drawings

Piping

    • 120 Planning drawings
    • 120 Kye plans
    • 2260 Isometrics

Procurement

    • Equipment details
      • 100 nos Rotating
      • 160 nos Static

Construction

    • Civil & Structural
      • 18,000 m3 RCC
      • 3,600 MT Structural Steel/plates
      • 2,900 MT Reinforcement
      • 170 nos of piles (for Ammonia storage tank)

Equipment erection

    • 1,400 MT Heavy equipment (ODC)
    • 2,500 MT Light equipment
    • 1,13,000 inch dia Piping fabrication
    • 20,000 running metre installation